Information About

Sandpaper




Sandpaper is a form of Paper where an Abrasive material has been fixed to its surface; it is part of the " Coated Abrasives " family of abrasive products. It is used to remove small amounts of material from Surfaces , either to make them smoother ( Paint ing and Wood Finishing ), to remove a layer of material (e.g. old paint), or sometimes to make the surface rougher (e.g. as a preparation to Gluing ).


TYPES OF SANDPAPER

There are countless varieties of sandpaper, with variations in the paper or backing, the material used for the grit, grit size, and the bond.


Backing

In addition to paper, backing for sandpaper includes cloth ( Cotton , Polyester , Rayon ), PET Film , and "Fibre". Cloth backing is used for sanding discs and belts, while mylar is used with extremely fine grits. Fibre or vulcanized fibre is a strong backing material consisting of many layers of impregnated paper made from rags. The weight of the backing is usually designated by a letter. For paper, the letters range from A to '''F''', with A being the lightest and '''F''' the heaviest. Letter nomenclature is different for cloth, with the weight of the backing being, from lightest to heaviest: J, X, Y , T and M.


Material

Materials used for the abrading particles are:
  • Flint — no longer commonly used;

  • Garnet — commonly used in Woodworking ;

  • Emery — commonly used to abrade or polish metal;

  • Aluminium Oxide — perhaps most common in widest variety of grits;

  • Silicon Carbide — available in very coarse grits all the way through to microgrits, common in wet applications;

  • alumina-zirconia — (an Aluminium Oxide - Zirconium Oxide alloy), used for machine grinding applications

  • Chromium Oxide — used in extremely fine micron grit ( Micrometre level) papers

  • Ceramic Aluminum Oxide — used in high pressure applications, commonly known as Cubitron TM a 3M Corp. Trademark who invented sol gel ceramic grains. Used in both coated abrasives, as well as in bonded abrasives.


As well, sandpaper may be " Stearate d" where a dry lubricant is loaded to the abrasive. Stearated papers are useful in sanding coats of finish and paint as the stearate " Soap " prevents clogging and increases the useful life of the sandpaper.


Bonds

Different adhesives are used to bond the abrasive to the paper. Hide Glue is still used, but this paper often cannot withstand the heat generated when machine sanding and is not waterproof. Waterproof or wet/dry sandpapers use a resin bond and a waterproof backing.

Sandpapers can also be open coat, where the particles are separated from each other and the sandpaper is more flexible. This helps prevent clogging of the sandpaper.


Shapes

Sandpaper comes in a number of different shapes and sizes.
  • sheet — usually 9 by 11 Inches , but other sizes may be available

  • belt — usually cloth backed, comes in different sizes to fit different Belt Sander s.

  • disk — made to fit different models of disc and random orbit sanders. May be perforated for some models of sanders. Attachment includes Pressure sensitive adhesive (PSA) and "hook-and-loop" (similar to Velcro ).

  • rolls



GRIT SIZES

Grit size refers to the size of the particles of abrading materials embedded in the sandpaper. A number of different standards have been established for grit size. These standards establish not only the average grit size, but also the allowable variation from the average. The two most common are the United States CAMI (Coated Abrasive Manufacturers Institute, now part of the Unified Abrasives Manufacturers' Association) and the European FEPA (Federation of European Producers of Abrasives) "P" grade. The FEPA system is the same as the ISO 6344 standard. Other systems used in sandpaper include the Japan Industrial Standards Committee (JIS), the micron grade (generally used for very fine grits). The "ought" system was used in the past in the United States. Also, cheaper sandpapers sometimes are sold with nomenclature such as "Coarse", "Medium" and "Fine", but it is not clear what standards these names refer to.


Grit size table

The following table, compiled from the references at the bottom, compares the CAMI and "P" designations with the average grit size in Micrometre s (µm).

































































































































































































 

ISO/FEPA Grit designation


CAMI Grit designation


Average particle diameter (µm)


MACROGRITS


Extra Coarse (Very fast removal of material)


P12


 


1815


P16


 


1324


P20


 


1000


P24


 


764


 


24


708


P30


 


642


 


30


632


 


36


530


P36


 


538


Coarse (Rapid removal of material)


P40


40


425


 


50


348


P50


 


336


Medium (sanding bare wood in preparation for finishing)


 


60


265


P60


 


269


P80


 


201


 


80


190


Fine (sanding bare wood in preparation for finishing)


P100


 


162


 


100


140


P120


 


125


 


120


115


Very Fine (final sanding of bare wood)


P150


 


100


 


150


92


P180


180


82


P220


220


68


MICROGRITS


Very Fine (sanding finishes between coats)


P240


 


58.5


 


240


53.0


P280


 


52.2


P320


 


46.2


P360


 


40.5


Extra fine


 


320


36.0


P400


 


35.0


P500


 


30.2


 


360


28.0


P600


 


25.8


Super fine (final sanding of finishes)


 


400


23.0


P800


 


21.8


 


500


20.0


P1000


 


18.3


 


600


16.0


P1200


 


15.3


Ultra fine (final sanding of finishes)


P1500


800


12.6


P2000


1000


10.3


P2500


 


8.4




HISTORY

The first recorded instance of sandpaper was in 13th Century China when crushed shells, seeds, and sand were bonded to parchment using natural gum. Shark skin was used as a sandpaper. Sandpaper was originally known as ''glass paper'', as it used particles of glass.

Sandpaper has occasionally been used as a surface for Painting , as by Joan Miro . Sandpaper was even used as a musical instrument, in Leroy Anderson 's Sandpaper Ballet.

Sandpaper was Patent ed in the United States on June 14 1834 by Isaac Fischer , Jr., of Springfield, Vermont .

In 1916 3M invented the waterproof sandpaper, know as Wetordry™, and its first application was for automotive paint refinishing.


REFERENCES