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The basic architecture of a motion control system contains:
  • A motion controller to generate the set points (the desired output) and close the position Feedback loop. Many controllers also internally close a velocity loop.

  • A drive or Amplifier to transform the Velocity or Torque signal from the motion controller into a higher power electrical current. Newer "intelligent" drives can close the position and velocity loops internally, resulting it much more accurate control.

  • A hydraulic pump, air cylinder, linear actuator or electric motor for output motion.

  • A feedback sensor such as an encoder, resolver or hall effect device to return the motor (or machine) position to the motion controller in order to close the position loop.

  • Mechanical components to transform the motor's motion into the desired motion, including: Gear s, shafting, Belts , Linkage s, and linear and rotational Bearings .


Common control functions include:
  • Velocity control

  • Point-to-point moves (position control). There are several methods for computing a position trajectory. These are often based on the velocity profiles of a move such as a triangular profile, trapezoidal profile, or an S-curve.

  • Electronic gearing (or camming). The position of a slave axis is linearly linked to the position of a master axis. A good example of this would be in a system where 2 rotating drums turn at a given ration to each other. A more advanced case of electronic gearing is electronic camming. With E-camming, a slave axis follows a profile that is a function of the master position. This profile need not be linear, but it must be a Function .



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