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COLLET A Collet is a sleeve with a (normally) Cylindrical inside and a Conical outside. The collet has Kerf cuts along its length to allow it to expand and contract. A Thread ed section at the rear of the collet is used to pull it into a matching conical socket. As the collet is pulled into the socket, the collet will contract - gripping the contents of the inner cylinder. Collets are most commonly found on Milling Machine s, Lathe s, Wood Router s, and precision Grinders . There are many different systems, common examples being the ER and R8 systems. Collets can also be obtained to fit Morse or Brown and Sharpe Taper sockets. Typically collets offer far higher levels of precision and accuracy than self-centering chucks, and have a far shorter setting up time than independent-jaw chucks. The penalty is that most collets can only accommodate a single size of workpiece. An exception are ER collets which typically have a working range of 1 mm (about 0.04 inches). Collets usually are made to hold cylindrical work, but are available to hold square, hexagonal or octagonal workpieces. DRILL A drill chuck is a specialised three-jaw chuck used to hold Drill Bits or related tools. The image at right shows an assembled keyless chuck at the top. The tightening action of this chuck style is performed by twisting the body using firm hand pressure only. The lower images show the traditional keyed style of drill chuck with its key. The arbor is shown separately to the right. These chucks require a key to provide the necessary . The end view shows the three small jaws that slide within the body. Some high precision chucks use ball thrust bearings to reduce friction in the closing mechanism and maximizing drilling torque. These chucks are sometimes referred to as "super chucks". SPECIAL DIRECT SYSTEM (SDS) Developed by Bosch in 1975 for Hammer Drill s, the SDS uses a cylindrical shank on the tool, with indents to be held by the chuck. A tool is inserted into the chuck by pressing in, and is locked in place until a separate lock release is used – no tightening required. The rotary force is supplied through wedges that fit into two or three open grooves. The hammer action actually moves the bit up and down within the chuck since the bit is free to move a short distance. Two sprung balls fit into closed grooves, allowing movement whilst retaining the bit. SDS relies on a tool having the same shank diameter as the chuck - there are three standard sizes: THREE-JAW A three-jaw chuck is a rotating clamp which uses three interconnected Dogs or 'jaws' to hold on a tool or work piece. Three-jaw chucks are usually self-centering and are best suited to grip circular cross sections, though independent versions can be obtained. The image shows a three-jaw chuck and key with one jaw removed and inverted showing the teeth that engage in the scroll plate. The scroll plate is rotated within the chuck body by the key, the scroll engages the teeth on the underside of the jaws which moves the three jaws in unison, to tighten or release the workpiece. The ''Griptru™'' style of self-centering chuck from Pratt Burnerd Intl., Ltd. has further adjustment screws which can be used to further improve the accuracy of the chuck at any chosen diameter of workpiece. Three-jaw chucks can be found on lathes and Indexing Head s. FOUR-JAW A four-jaw chuck is similar to a three-jaw chuck, but with four jaws, each of which can be moved independently. This makes them ideal for gripping non-circular cross sections, but difficult to centre precisely. Four-jaw chucks are almost never used for tool holding. Four-jaw chucks can be found on lathes and indexing heads. The image shows a four-jaw chuck with the jaws independently set. The key is used to adjust each jaw separately. MULTI JAW For special purposes, and also the holding of fragile materials, chucks are available with six or eight jaws. These are invariably of the self-centering design, and are built to very high standards of accuracy. SELF-CENTERING FOUR JAW A four jaw chuck with a mechanism for centering the work piece. Sometimes used to refer to chucks where the jaws are moved in interconnected pairs. MAGNETIC Used only for holding ferro-metallic work pieces, a magnetic chuck consists of an accurately centred permanent Magnet face. SEE ALSO NOTES AND REFERENCES |
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