Electrical Conductor

In Science and Engineering , conductors are materials that contain movable charges of Electricity . When an electric potential difference is impressed across separate points on a conductor, the mobile charges within the conductor are forced to move, and an electric current between those points appears in accordance with Ohm's Law . While many conductors are Metal lic, there are many non-metallic conductors as well, including all Plasma s. See Electrical Conduction for more information on the physical mechanism for charge flow in materials.

Under normal conditions, all materials offer some resistance to flowing charges, which generates heat. Thus, proper design of an electrical conductor includes an estimate of the temperature that the conductor is expected to endure without damage, as well as the quantity of electrical current. The motion of charges also creates an Electromagnetic Field around the conductor that exerts a mechanical radial squeezing force on the conductor. A conductor of a given material and volume (length x cross-sectional area) has no real limit to the current it can carry without being destroyed as long as the heat generated by the resistive loss is removed and the conductor can withstand the radial forces. This effect is especially critical in Printed Circuit s, where conductors are relatively small and the heat produced, if not properly removed, can cause fusing (melting) of the tracks.

Non-conducting materials lack mobile charges and are called Insulator s. A material can be an electrical conductor without being a thermal conductor, although a metal can be both an electrical conductor and a thermal conductor. Electrically conductive materials are usually classified according to their Electrical Resistance ; ranging from high to null resistance, there are Semiconductor s, ordinary metallic conductors (also called Normal Metal s), and Superconductor s.

POWER ENGINEERING

In Power Engineering , a conductor is a piece of metal used to conduct electricity, known colloquially as an Electrical Wire .

Conductor size

In United States, conductors are measured by American Wire Gauge for smaller ones, and Circular Mils for larger ones.

For example, a '4/0' conductor is about a half inch in diameter, while a '795 000' conductor is about an inch in diameter. In other places, conductors are often measured by their cross section in square millimeters.

Conductor materials

Of the metals commonly used for conductors, Copper has the highest Conductivity . Silver is more conductive, but due to cost it is not practical except as a thin plating to mitigate Skin Effect losses at high frequencies. Because of its ease of connection by Soldering or clamping, copper is still the most common choice for most light-gauge wires.

Compared to copper, Aluminium has worse conductivity ''per unit volume'', but better conductivity ''per unit weight''. In many cases, weight is more important than volume making aluminium the 'best' conductor material for certain applications. For example, it is commonly used for large-scale power distribution conductors such as overhead Power Lines . In many such cases, aluminium is used over a steel core that provides much greater tensile strength than would the aluminium alone {Link without Title} {Link without Title} .

Gold is occasionally used for very fine wires such as those used to Wire Bond Integrated Circuit s to their lead frames. The contacts in electrical connectors are also commonly gold Plated or gold flashed (over Nickel ). Contrary to popular belief, this is not done because gold is a better conductor; it isn't. Instead, it is done because gold is very resistant to the surface corrosion that is commonly suffered by Copper , Silver , or Tin / Lead alloys. This corrosion would have a very detrimental effect on connection quality over time; gold-plating avoids that.

CONDUCTOR VOLTAGE

The Voltage on a conductor is determined by the connected circuitry and has nothing to do with the conductor itself. Conductors are usually surrounded by and/or supported by Insulator s and the insulation determines the maximum voltage that can be applied to any given conductor.

CONDUCTOR AMPACITY

The Ampacity of a conductor, that is, the amount of Current it can carry, is related to its electrical resistance: a lower-resistance conductor can carry more current. The resistance, in turn, is determined by the material the conductor is made from (as described above) and the conductor's size. For a given material, conductors with a larger cross-sectional area have less resistance than conductors with a smaller cross-sectional area.

For bare conductors, the ultimate limit is the point at which power lost to resistance causes the conductor to melt. Aside from Fuses , most conductors in the real world are operated far below this limit, however. For example, household wiring is usually insulated with PVC insulation that is only rated to operate to about 60 C, therefore, the current flowing in such wires must be limited so that it never heats the copper conductor above 60 C. Other, more expensive insulations such as Teflon or Fiberglass may allow operation at much higher temperatures.

The American Wire Gauge article contains a table showing allowable ampacities for a variety of copper wire sizes.

SEE ALSO

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Electrical Conductor